Raypak 0133-4001 Instructions d'exploitation

CATALOG NO. 2000.50ABEffective: 08-14-07Replaces: 11-15-05FOR YOUR SAFETYWHAT TO DO IF YOU SMELL GAS*Do not try to light any appliance.*Do not touch a

Fig. #8246.56. Attach the three (3) mounting brackets to thestack using the screws provided and the holesthat are pre-drilled in the stack. Make sure

MODELS 181-401 and 182-400Step 1. Shut-off main electrical power switch to boiler.Step 2. Turn heater manual switch located in upper control panel to

MODELS 962-1826Locate and assemble as shown below. Secure withscrews supplied in envelope in carton.Fig. # 8165.0VENT PIPINGWARNING: Indoor boilers

Vent stack shall be at least 5 ft. in vertical heightabove the drafthood outlet. The vent cap location shallhave a minimum clearance of 4 feet horizon

VENT DAMPER INSTALLATION(MODELS 133 THROUGH 261)WHERE REQUIREDLOCATIONThe vent damper must be located in the vent sothat it serves only the appliance

INSTALL THE VENT DAMPER TO SERVICE ONLY THE SINGLE APPLIANCE FOR WHICH IT IS INTENDED. IFIMPROPERLY INSTALLED, A HAZARDOUS CONDITION, SUCH AS AN EXPL

A minimum of 7" W.C. and a maximum of 10.5" W.C. upstream pressure, under load and no-load conditions,must be provided for natural gas, or a

RECOMMENDED PURGE MANIFOLDS FORTYPICAL HYDRONIC SYSTEM HOOKUPSThe boiler piping system of a hot water heatingboiler connected to heating coils locate

PIPING DIAGRAMS18NOTE: Expansion tanks (supplied by others) should beinstalled per manufacturer's instructions.7024eDIAPHRAGM TANK SYSTEM

MULTI-ZONE HEATING SYSTEMSMODELS 133 TO 400119NOTE: Expansion tanks (supplied by others) shouldbe installed per manufacturer's instructions.NOTE:

MODEL NUMBER EXAMPLE:H 3 - 0 5 1 4 ASeriesModel SizeRepresentative of approximate MBTUH input(Model 0514 has input of 511,500 BTUH)Firing Mode1 Mechan

MULTIPLE-BOILER– REVERSE RETURN HOOK-UPREVERSE RETURN PIPING IS A PROPER METHOD OF MANIFOLDING MULTIPLE BOILER HOOK-UPS TOENSURE BALANCED FLOW THROUGH

OPERATING CONTROLSModels 133-1826 with mechanical modulatingcontrols have one or more Robertshaw Unitrol 7000Series hydraulic snap-on thermostatic com

rupted. Pilot flame is automatically lit when the deviceis powered. Unit performs its own safety check andopens the main valve only after the pilot is

MODULATING VALVE LOW WATER CUT-OFF GAS PRESSURE SWITCHFig. #8995Fig. #8236Fig. #899623

ELECTRICAL CONNECTIONSCAUTION: Label all wires prior to disconnection whenservicing controls. Wiring errors can cause improperand dangerous operation

BEFORE START-UPSafe lighting and other performance criteria weremet with the gas manifold and control assembly pro-vided on the boiler when the boiler

1. Set the thermostat to lowest setting.2. Turn off all electric power to the appliance.3. Remove boiler door.4. Push in gas control knob slightly and

LIGHTING INSTRUCTIONS FOR BOILERS WITH ELECTRONIC IGNITION (IID)For Models with Manual Gas ValvesFOR YOUR SAFETY READ BEFORE OPERATINGWARNING: If you

FOR MODELS WITH AUTOMATIC GAS VALVESLIGHTING INSTRUCTIONS1. Close all gas valves. Turn off electrical powersupply. Wait five (5) minutes.2. Open man

PILOT BURNER FLAME (IID UNITS)INSPECTIONSBURNERSClean main burners and air louvers of dust, lint anddebris. Keep boiler area clear and free from com-b

3TABLE OF CONTENTSMODEL IDENTIFICATION...2RECEIVING EQUIPMENT...

30The boilers are certified and tested under the latestedition of the ANSI Z21.13 standards for hot waterboilers.The boiler should be installed to mee

316. Use a long ½” socket wrench to remove orificesfrom the gas manifold.7. Remove burners by raising the bracket on the backend of the burners up and

TROUBLESHOOTINGELECTRICALELECTRONIC IGNITION IIDWARNINGHIGH VOLTAGEFor qualified technicians ONLYNOTE: Some heaters may be equipped withan ignition mo

For Service TechniciansSTART BOILERIF PILOT BURNER LIGHTS IF PILOT BURNERBUT MAIN BURNERS DO NOT DOES NOT LIGHT CHECK FOR 24 V CHECK THERMOCOUPLEAT G

TYPICAL ON-OFF INTERMITTENT IGNITIONCONTROL WIRING DIAGRAM343/410

MECHANICAL PROBLEMWhen boiler is turned on nothinghappens.Thermostat in "ON" position causesrelay and pump to operate, but boilerdoes not fi

PUMPSFAILURE TO PUMP1. Pump not properly primed.2. Wrong direction of rotation.3. Speed too low.4. Total head too high.REDUCED CAPACITY AND/OR HEAD1.

TYPICAL BURNER TRAY ILLUSTRATEDBURNER TRAY REMOVAL1. Shut-off power and gas supply to the boiler.Disconnect union(s) and pilot tubing, thenloosen and

5. Remove heat exchanger corner brackets.6. Remove combustion chamber clips at the fourcorners of the heat exchanger.7. Lift heat exchanger straight u

CONTROL WELL REPLACEMENTRemove top, sensing bulb and clip. Collapse welltube at the opening with a chisel, push through intoheader and remove the we

4CALIFORNIA PROPOSITION 65WARNING:This product contains chemicals known to the Stateof California to cause cancer, birth defects or otherreproductive

Raypak, Inc., 2151 Eastman Avenue, Oxnard CA 93030 (805) 278-5300 Fax (800) 872-9725Raypak Canada LTD, 2805 Slough Street, Mississauga, Ontario, Canad

INSTALLATIONINSTALLATION CODESThe installation must conform with these instructions and the latest editions of the National Fuel Gas Code ANSIZ223.1,

REDUCTION OF CLEARANCES TO PROTECTEDSURFACESCLEARANCESCLEARANCES FROM COMBUSTIBLE SURFACES(All dimensions are in inches)Note: The boiler shall be inst

OUTDOOR BOILERSThese boilers are designed certified for outdoor installation. Boilers must not be installed under anoverhang within three (3) feet

VENTINGOUTDOOR INSTALLATIONSMODEL 133Step 1: Remove the front (4) screws.Step 2: Line up outdoor top vent opening over heatervent opening.Step 3: Lowe

INDOOR INSTALLATIONSMODEL 133Step 1. Shut-off main electrical power switch to boiler.Step 2. Turn heater manual switch located in upper control panel